At first glance, the headline may sound like something has gone terribly wrong. But in reality, the Power Nozzle is “hurting” our business in the most ironic and wonderful way; it’s performing too well.
For years, our industry has accepted the high wear-and-tear rates of linear screen cloths as a given; a cost of doing business. Frequent replacement of cloths was simply part of plant maintenance budgets, and suppliers of these consumables factored that into annual forecasting.
With its high-impact, cone-shaped spray and automated double-washing action, the Power Nozzle doesn’t just clean, it cleans with precision and care. This advanced level of cleaning reduces the buildup of material on linear screens and dramatically extends the lifespan of filter cloths. In one case, clients have reported a significant reduction in cloth replacements, shifting from bi-monthly replacements to quarterly, or even longer.
Let’s be honest: if we were in the business of selling cloths alone, this would be bad news. But we’re in the business of delivering value, and the Power Nozzle has become a clear leader in that mission. By improving cleaning efficiency and reducing wear, it not only minimizes downtime but also cuts ongoing costs for our clients; a win for them and a win for operational excellence.
The Power Nozzle is forcing the industry to rethink how we define effective washing and maintenance. Where traditional nozzles often suffer from blockages and require regular manual cleaning, the Power Nozzle’s design ensures it clears itself automatically. This reduces maintenance and prevents performance drops, meaning operators aren’t called in to manually unclog or replace spray nozzles.
For clients, this translates to:
• Reduced downtime
• Less manual intervention
• Increased productivity
We like to think we’re not just selling a product; we’re setting a new standard. And while it may “hurt” parts of the traditional business model, it’s helping the future of mining and mineral processing thrive.
